The Senior Engineer role offers the opportunity to support casting operations with a focus on manufacturing engineering within die-casting processes. This role plays an important part in driving process development, automation, and continuous improvement to ensure production stability and efficiency.
Responsibilities
Develop, implement, and optimise casting processes, including HPDC (High Pressure Die Casting) and LPDC (Low Pressure Die Casting)
Lead new product development (NPD) activities, including process validation and trial execution
Execute and manage automation projects such as spray robots, part extraction systems, conveyors, and auxiliary equipment
Perform robot programming (teaching), cycle time optimisation, troubleshooting, and ensure synchronisation with casting machines
Prepare and maintain process documentation including SOPs, process sheets, control plans, commissioning reports, and other technical records
Conduct process risk assessments (PFMEA) and implement mitigation actions
Ensure compliance with safety, environmental, and quality standards across casting operations
Support production teams in achieving targets through process improvements and root cause analysis
Drive continuous improvement initiatives for productivity, quality, and cost optimisation
Coordinate with cross-functional teams for project planning, execution, and layout design
Requirements
Strong understanding of HPDC and LPDC casting processes
Expertise in process development, validation, and optimisation
Hands-on experience with industrial automation and robotics
Knowledge of PLC and HMI systems and troubleshooting
Proficiency in robot teaching and system integration
Experience in process risk assessment (PFMEA)
Skills in plant layout planning and project execution
Working knowledge of CAD or AutoCAD
Proficiency in MS Office tools including Excel, PowerPoint, Outlook, and Teams
Strong analytical, problem-solving, and communication skills
About the company
A global automotive manufacturing company headquartered in Japan, this organisation operates in India and focuses on the production of motorcycles and related engineering solutions.